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Sensor-based multi-purpose measuring devices for determining various data relevant to machining. The all-rounders attached to the clamping device transmit the recorded process values wirelessly to the machine control system.

Multi-purpose gauges MG80 | MG81 - Universal systems for process monitoring parallel to machining time

MG80 Highlights:

Mounting on clamping towers
Mounting on clamping towers
  • Up to 8 sensors integrated in the clamping device
  • Determination of workpiece temperature, presence of the workpiece, clamping pressure, or tool breakage
  • Measurement of workpieces with strongly fluctuating input temperature
  • Determination of the workpiece temperature before and between machining steps
  • No rejects due to temperature fluctuations or poorly clamped workpieces
high precision process control-1
High-precision process control
  • Quality-controlled process chain
  • Compensation of temperature changes, e.g. due to dry machining, ambient temperatures
  • Compensation values are calculated by the NC control system
  • Higher part accuracy through scaled machining (scale function)
proven transmission technology
Proven transmission technology
  • Reliable data transmission thanks to BRC radio technology
  • Sequential control of up to 16 wireless measuring systems with one receiver
  • Simultaneous use of 2 radio measuring systems on one machine (TWIN mode)

MG81 Highlights:

Integration in the clamping system
Integration in the clamping system
  • 4 sensors can be connected
  • Determination of workpiece temperature, presence of the workpiece, clamping pressure, or tool breakage
  • Multiple connection options and configuration of customized and specific sensors
  • Robust quartz glass and metal components
  • angles M8 connector for small installation volume
  • Compact, cubic design in the size range of a cheque card
  • Software solutions available for Siemens and Fanuc contollers
example of use-1
Example of use
  • Operation on production lines, management by master computer
  • Each of the machines can identify the MG system via the 
proven transmission technology
Proven transmission technology
  • Reliable data transmission thanks to BRC radio technology
  • Sequential control of up to 16 wireless measuring systems with one receiver
  • Simultaneous use of 2 radio measuring systems on one machine (TWIN mode)

Body variants MG81:

Individual operation
Individual operation

1 clamping device and 1 machine

  • Process monitoring in automated operation
  • Position control for flexible processing of variable workpieces
  • Pressure and system monitoring for reliable processes
multiple operation
Multiple operation

2 - 16 clamping devices and 1 machine

  • Up to 16 MG systems (mounted on clamping devices) can be connected to the machine via a RC66
line operation
Line operation

X clamping devices and Y machines

  • Operation on production lines
  • Management by master computer
  • The machine can identify the MG system via the pallet and establish communication